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Xinming analyzes the causes of leakage of pneumatic butterfly valves for you

Jun 06, 2021

Xinming analyzes the causes of leakage of pneumatic butterfly valves for you

Today, Xinming will analyze the causes of leakage of pneumatic butterfly valves for you. Pneumatic butterfly valves are used to control solid materials. They are often used as discharge valves at the bottom of the tank, such as the bottom of cement tanks and stone powder tanks. Comes for unwinding and fast cutting. Because most of the dust materials contain large or small particles, there is no doubt about the wear of the valve sealing surface. Improper selection will greatly reduce the service life of the valve, or quickly cause internal leakage of the valve, affecting continued use.

Of course, the batching weighing system, the whole batching process is fully automated by PLC, and the discharge valve of the batching trolley uses a pneumatic triple-eccentric butterfly valve, and the medium is very fine stone powder. After using for a period of time, the valve leaked inside, causing the stone powder to often leak on the workbench in piles. This is because the medium is very thin and a little viscous. Although the batching trolley is equipped with a vibration motor, a lot of materials eventually adhere to the tank. The wall and valve parts are stuck around the sealing surface when the valve is closed, so that the valve cannot be completely closed, resulting in leakage after refilling the material. Over time, the sealing surface will wear out severely, and even grooves will appear. .

So how to install and maintain the pneumatic butterfly valve?

❶Pneumatic butterfly valve can be installed vertically and horizontally within the range of 180°. Do not install the pneumatic actuator upside down.

❷The crank arm of the pneumatic actuator has a square-head structure and is used as a manual device. When a failure occurs, the air source pipe is removed and the manual wrench can be used to achieve manual operation.

❸ If the stuffing box leaks during use, it can be solved by tightening the gland bolts.

❹When installing the pneumatic butterfly valve, pay attention to the flow direction mark on the valve body to avoid the wrong flow direction and affect the use.

❺Refer to the manual for the debugging of the positioner or solenoid valve.

❻Before using the pneumatic butterfly valve, make sure that the valve is fully opened to break through and wash the pipeline to prevent welding slag and other debris from scratching the sealing surface.

❼Pneumatic butterfly valves are generally equipped with bypass pipelines. When repairing or replacing pneumatic butterfly valves, the bypass pipeline can be used as usual.

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